Chassis and rear-body corrosion on older working trucks
- Typically appears
- Age-related
- What to inspect
- Inspect the chassis rails, spring hangers and load bed underside for scaling
A working pickup with a strong following, but hard-worked examples hide chassis corrosion, clutch wear and expensive drivetrain repairs.
Compiled & reviewed by the VehicleFaults Research Team · last reviewed August 2026
The most commonly reported faults on the 2006–2023 Mitsubishi L200 are Chassis and rear-body corrosion on older working trucks, Clutch and dual-mass flywheel wear from towing and 2.5 DI-D turbo and EGR issues causing low power. 5 of the documented issues are rated high severity · inspect these first. Full inspection points, onset mileage and what to check are listed below.
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Guidance only · reflects reported patterns, not a specific car's condition.
Chassis and rear-body corrosion on older working trucks
Clutch and dual-mass flywheel wear from towing
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Build the inspection plan2.5 DI-D turbo and EGR issues causing low power
Rear leaf springs sagging and bushes worn on regularly loaded trucks
Corroded rear light and trailer wiring connectors
Flashing 4WD indicator lights and inability to engage or disengage four-wheel drive modes.
Noticeable clunking sound or physical play felt through the steering wheel during low-speed manoeuvres.
DPF warning lights and rising engine oil levels due to diesel dilution from failed regenerations.
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Build my inspection planChassis corrosion on older trucks that have carried salt or livestock.
Look for a fitted towbar with worn ball, sagging rear springs and clutch judder.
Yes, the post-2015 2.4 DI-D is generally stronger and cleaner than the older 2.5.
It affects VAT treatment and the wear you should expect, so confirm the history.
It depends on the generation and engine. The Series 4 (2006-2015) with the 2.5-litre DI-D engine uses a timing belt, requiring replacement every 62,500 miles or five years. The later Series 5 and 6 (2015-2023) with the 2.4-litre MIVEC diesel utilise a timing chain, which requires strict oil changes to prevent stretching.
Look at the four-wheel drive selector dial or lever. Super Select systems feature four distinct positions: 2H, 4H, 4HLc, and 4LLc, allowing permanent four-wheel drive on tarmac in 4H. Easy Select systems only have 2H, 4H, and 4L, and must never be driven in four-wheel drive on dry, paved roads.
Faults are compiled from documented recalls, technical bulletins, owner reports and mechanic sources, then reviewed for accuracy. This is guidance only · not a substitute for a professional inspection.
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