DPF and EGR faults on urban use
- Typically appears
- 90,000+ miles
- What to inspect
- Run to full temperature and check for warnings
- Typical repair
- DPF forced regen or replacement · £250–£1,600

Scored from 8 documented faults · reviewed by the VehicleFaults Research Team
On our documented-fault scoring the Ford Tourneo Custom rates 4.3 out of 10 · buy with caution. We hold 8 known faults for it and 3 are rated high severity, so the risk is real but contained. The weak points cluster around engine, exhaust and body. A well-serviced example with evidence for the big-ticket items is usually a safe buy; the score describes the model, not the specific car in front of you.
Verdict · Walk unless the history is spotless
Weak points cluster around engine, exhaust, body, transmission.
Two faults free · full checklist for this exact Ford Tourneo Custom for $9.
Check this carDPF and EGR faults on urban use
Wet belt wear on 2.0 EcoBlue diesel
Rhythmic chuffing noise from the top end and exhaust fumes in the cabin caused by failed copper injector seals, primarily on the earlier 2.2 TDCi units.
Sliding door runner wear and sill corrosion
Clutch and gearbox wear on high mileage examples
Costs are indicative UK independent-garage bands for budgeting and negotiation · never a quote.
See two faults free, then get the full tickable checklist for this exact car · what to look at, what it costs and how serious it is. Full report $9.
Check this exact car