DPF, EGR and AdBlue system faults
- Typically appears
- 100,000+ miles
- What to inspect
- Check AdBlue warnings and drive at sustained speed

The large van of choice for conversions and long-distance work. Mileages are enormous, so drivetrain evidence is everything.
Compiled & reviewed by the VehicleFaults Research Team · last reviewed August 2026
The most commonly reported faults on the 2013–2025 Mercedes-Benz Sprinter are DPF, EGR and AdBlue system faults, Injector and turbo wear on very high-mileage vans and Automatic gearbox and clutch wear on loaded vans. 5 of the documented issues are rated high severity · inspect these first. Full inspection points, onset mileage and what to check are listed below.
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Build the inspection planBased on the documented faults on this page for the Mercedes-Benz Sprinter.
Guidance only · reflects reported patterns, not a specific car's condition.
DPF, EGR and AdBlue system faults
Injector and turbo wear on very high-mileage vans
Turn these known faults into a step-by-step viewing plan for this exact Mercedes-Benz Sprinter · $9.
Build the inspection planAutomatic gearbox and clutch wear on loaded vans
Rust on wheel arches, sills and door bottoms
Juddering or vibration through the cabin floor under acceleration.
Key inserts but fails to turn, or dashboard fails to illuminate.
Uneven front ride height, knocking over bumps, or severe inner tyre edge wear.
Coolant loss, sweet smell from the engine bay, or crust around the engine block.
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Build my inspection planWell over 150,000. Buyers accept it when the service record and condition back it up.
Visible corrosion. It suggests neglect even when the drivetrain is healthy.
Yes. Inspect the habitation or fit-out work separately from the base vehicle.
The OM651 timing chain is located at the rear of the engine, making visual inspection impossible on the forecourt. Instead, start the engine from cold and listen carefully at the bulkhead. A distinct metallic rattle lasting for three to five seconds before oil pressure builds strongly indicates a stretched chain or failing tensioner.
Yes. Introduced in 2018, the FWD Sprinter has a higher payload and a lower load floor, but it introduces CV joints and front drive shafts. You must inspect the CV boots for splits and listen for clicking on full lock during a test drive, which are non-issues on the traditional RWD variants.
The MBUX screens can suffer from software glitches, freezing, or complete blanking. Turn the ignition on and immediately test the reversing camera, touchscreen responsiveness, and steering wheel touchpads. If the system takes longer than thirty seconds to boot or the screen flickers, it may require a costly control unit replacement.
Faults are compiled from documented recalls, technical bulletins, owner reports and mechanic sources, then reviewed for accuracy. This is guidance only · not a substitute for a professional inspection.
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