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2013–2025 Volvo XC60 · common fault repair costs

What the known faults on this Volvo XC60 typically cost to put right at a UK independent garage · use the figures to price risk before you bid, and to justify a reduction when something shows up on inspection.

Cost at a glance

Most expensive fault
£600–£2,600
Top three risks, from
£1,600
Worst case, everything
£11,800

The single priciest documented job on the 2013–2025 Volvo XC60 is charging / power electronics repair at £600–£2,600. Few cars need every repair listed here · treat £2,790–£11,800 as the full exposure if one arrived with all of them.

Cost per fault

Engine (2.0 VEA)High

Balance shaft bearing failure resulting in a high-pitched, supercharger-like whine that matches engine RPM.

Charging / power electronics repair£600–£2,600

Inspect · Start the engine from cold, open the door, and rev gently to 2,000 rpm. Listen closely to the lower engine block for a distinct whining noise rising with engine speed.

Engine (Mk2 D5)Medium

PowerPulse air hose splitting or blowing off, causing a hissing noise and loss of low-end turbo response.

Turbocharger replacement£750–£2,200

Inspect · Open the bonnet and locate the thick ribbed hose near the airbox. Check for visible splits or detachment at the jubilee clip, and listen for hissing when revving.

ExhaustHigh

D4/D5 DPF and EGR faults on urban cars

DPF forced regen or replacement£250–£1,600

Inspect · Check warning lights and regen history

ElectricalMedium

Sensus infotainment freezing and reboot loops

Infotainment repair or software fix£120–£1,200

Inspect · Cycle every screen function

EngineHigh

Timing belt service on Ingenium-era diesels

Timing / wet belt kit + water pump£450–£1,100

Inspect · Ask for belt paperwork

SuspensionMedium

Front bushes and air suspension faults where fitted

Suspension refresh (per axle)£250–£1,100

Inspect · Bounce test; check ride height on air cars

Body/ElectricalMedium

Power tailgate spindle drive failure, causing the boot to groan during operation or fail to stay open.

Suspension refresh (per axle)£250–£1,100

Inspect · Operate the power tailgate fully using the key fob. Listen for grinding or groaning noises from the struts, and ensure the boot holds its fully open position without sagging.

Body/InteriorHigh

Blocked panoramic sunroof drains causing water ingress, which can flood the front footwells and damage the Central Electronic Module (CEM).

Electrical diagnosis & module repair£120–£900

Inspect · Lift the front floor mats and press your hands firmly into the carpets to check for dampness. Sniff for a musty odour and inspect the headliner corners for water stains.

Ranges are indicative parts-and-labour costs at a UK independent garage, inclusive of VAT. Franchised dealers typically sit 40–80% higher, and prestige or electrified variants sit at the top of each band. Always get a written quote before committing.

Inspecting a Volvo XC60 this week?

Build a tickable checklist for the exact car in front of you, record faults with photos, and hand the buyer a report.