D-series diesel DPF and EGR blockage on short-run cars
- Typically appears
- 60,000+ miles
- What to inspect
- Check for regeneration warnings and inspect the EGR service history
- Typical repair
- DPF forced regen or replacement · £250–£1,600

Scored from 8 documented faults · reviewed by the VehicleFaults Research Team
On our documented-fault scoring the Volvo S60 rates 3.4 out of 10 · buy with caution. We hold 8 known faults for it and 4 are rated high severity, so the risk is real but contained. The weak points cluster around engine, transmission and electrical. A well-serviced example with evidence for the big-ticket items is usually a safe buy; the score describes the model, not the specific car in front of you.
Verdict · Walk unless the history is spotless
Weak points cluster around engine, transmission, electrical, suspension.
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Check this carD-series diesel DPF and EGR blockage on short-run cars
Automatic gearbox harshness where fluid has never been changed
Auxiliary belt tensioner failure leading to belt snapping and potential timing belt derailment on VEA 2.0-litre engines.
Blocked sunroof drains causing water ingress into the cabin, which can corrode the Central Electronic Module (CEM) and cause multiple electrical failures.
Sensus portrait screen freezing and rebooting
Costs are indicative UK independent-garage bands for budgeting and negotiation · never a quote.
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