3.5 EcoBoost cam phaser rattle on cold start.
- Typically appears
- 60,000+ miles
- What to inspect
- Listen for a metallic rattle for 1-3 seconds at cold start.
- Typical repair
- Interior trim repair · £90–£450

Scored from 8 documented faults · reviewed by the VehicleFaults Research Team
On our documented-fault scoring the Ford Expedition rates 4.8 out of 10 · buy with caution. We hold 8 known faults for it and 2 are rated high severity, so the risk is real but contained. The weak points cluster around engine, transmission and brakes. A well-serviced example with evidence for the big-ticket items is usually a safe buy; the score describes the model, not the specific car in front of you.
Verdict · Walk unless the history is spotless
Weak points cluster around engine, transmission, brakes, body.
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Check this car3.5 EcoBoost cam phaser rattle on cold start.
Metallic grinding noise from the front hubs caused by Integrated Wheel End (IWE) vacuum failure, leaving the hubs partially engaged.
10-speed automatic harsh or delayed shifts.
Brake booster faults triggering warnings.
Oil leak from the engine sump due to failure of the factory plastic oil pan seal (highly common on 2018-2019 models).
Costs are indicative UK independent-garage bands for budgeting and negotiation · never a quote.
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