Theta II 2.0T/2.4L engine failure (bearing/knock) — recalls and warranty extensions apply.
- Typically appears
- 60,000+ miles
- What to inspect
- Listen for knock; confirm the knock-sensor recall and any engine replacement.

A 2016 Kia Optima is now 10 years old, so an average example has covered around 135,000 miles. This is the first model year of the generation · early-build cars carry the highest share of teething faults and the most recall activity, so check the service history for completed recall work. Check the state safety inspection and service history alongside the documented faults below, which are sorted by whether a 2016 car has usually reached the mileage where they appear.
Compiled & reviewed by the VehicleFaults Research Team
The 2016 Kia Optima is 10 years old, so an average example has covered roughly 135,000 miles. At that mileage 5 of the documented faults are already due, so check those first.
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Build the inspection planDocumented onset mileage is at or below the ~135k miles an average 2016 car has covered.
Theta II 2.0T/2.4L engine failure (bearing/knock) — recalls and warranty extensions apply.
Excessive oil consumption.
Clunking or clicking noise from the steering column due to a worn EPS flexible coupling.
Electronic Parking Brake (EPB) failing to release fully, leading to binding rear brake calipers.
Hesitation or stuttering under light acceleration caused by soot build-up in the EGR valve on 1.7 CRDi models.
Age, electronics and build-related issues that are not mileage-driven.
Infotainment and sensor glitches.
Occasional harsh shifts.
LED Daytime Running Lights (DRL) flickering, dimming, or failing completely, requiring a costly headlight unit replacement.
Turn this car's known weak points into a step-by-step viewing plan · what to inspect, what a bad result means and what to ask the seller.
Build my inspection planThe Theta II engines have a documented failure history with recalls — verify the knock-sensor update and any engine replacement.
Strong value if recall history is confirmed and oil use is clean.
A detection system added to catch bearing wear early — confirm it was installed.
The Plug-in Hybrid (PHEV) variant is generally reliable, but the onboard charger (OBC) can occasionally fail, preventing the high-voltage battery from accepting a charge. Dealers should always test the Type 2 charging cable on the forecourt to ensure the charging indicator illuminates and the dashboard confirms active charging.
The 1.7-litre CRDi diesel engine utilises a timing chain rather than a rubber belt. While designed to last the lifetime of the vehicle, poor servicing can lead to chain stretch or tensioner failure. Listen for a distinct metallic rattle from the engine bay during a cold start to identify wear.
The 7-speed dual-clutch transmission, paired mostly with the 1.7 CRDi, can suffer from premature clutch pack wear. During a test drive, check for excessive juddering when pulling away from a standstill or hesitation when shifting between first and second gear. Routine fluid changes are critical to maintain clutch longevity.
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