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2016–2020 Kia Optima · common fault repair costs

What the known faults on this Kia Optima typically cost to put right at a UK independent garage · use the figures to price risk before you bid, and to justify a reduction when something shows up on inspection.

Cost at a glance

Most expensive fault
£400–£1,500
Top three risks, from
£640
Worst case, everything
£7,250

The single priciest documented job on the 2016–2020 Kia Optima is steering rack / column repair at £400–£1,500. Few cars need every repair listed here · treat £1,520–£7,250 as the full exposure if one arrived with all of them.

Cost per fault

SteeringMedium

Clunking or clicking noise from the steering column due to a worn EPS flexible coupling.

Steering rack / column repair£400–£1,500

Inspect · With the engine running and the vehicle stationary, rapidly rock the steering wheel left and right. Listen for a distinct plastic or metallic clunk from behind the dashboard.

ElectricalLow

Infotainment and sensor glitches.

Infotainment repair or software fix£120–£1,200

Inspect · Test the screen and features.

EngineCritical

Theta II 2.0T/2.4L engine failure (bearing/knock) — recalls and warranty extensions apply.

Electrical diagnosis & module repair£120–£900

Inspect · Listen for knock; confirm the knock-sensor recall and any engine replacement.

ExteriorLow

LED Daytime Running Lights (DRL) flickering, dimming, or failing completely, requiring a costly headlight unit replacement.

Lighting unit replacement£120–£900

Inspect · Turn on the ignition and headlights. Visually inspect both front DRL strips for any flickering, dim patches, or completely dead LED sections.

EngineMedium

Hesitation or stuttering under light acceleration caused by soot build-up in the EGR valve on 1.7 CRDi models.

EGR valve / cooler replacement£300–£900

Inspect · Hold the engine revs steadily at 1,500-2,000 rpm whilst stationary. Feel for misfires or rough running, and check the instrument cluster for an illuminated EML.

BrakesMedium

Electronic Parking Brake (EPB) failing to release fully, leading to binding rear brake calipers.

Brakes (discs, pads, caliper)£200–£800

Inspect · Engage and disengage the EPB switch multiple times. Listen for groaning from the rear wheels and ensure the car rolls freely in neutral without rear-end drag.

EngineHigh

Excessive oil consumption.

Oil leak trace & seal / gasket£180–£700

Inspect · Check oil level and history.

TransmissionLow

Occasional harsh shifts.

Minor repair or adjustment£80–£350

Inspect · Test-drive for smooth engagement.

Ranges are indicative parts-and-labour costs at a UK independent garage, inclusive of VAT. Franchised dealers typically sit 40–80% higher, and prestige or electrified variants sit at the top of each band. Always get a written quote before committing.

Inspecting a Kia Optima this week?

Build a tickable checklist for the exact car in front of you, record faults with photos, and hand the buyer a report.