PHEV high-voltage battery recall (overheating) on 2020 cars
- Typically appears
- Any
- What to inspect
- Check the recall has been completed against the VIN on GOV.UK

A 2024 Ford Kuga is now 2 years old, so an average example has covered around 27,000 miles. The final model year of the generation · generally the most sorted build, so mileage, servicing and condition matter more than build-year faults. Check the state safety inspection and service history alongside the documented faults below, which are sorted by whether a 2024 car has usually reached the mileage where they appear.
Compiled & reviewed by the VehicleFaults Research Team
The 2024 Ford Kuga is 2 years old, so an average example has covered roughly 27,000 miles. At that mileage most documented faults are still ahead of it, so servicing evidence matters more than wear. A further 5 typically appear later in the car's life.
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Build the inspection planAge, electronics and build-related issues that are not mileage-driven.
PHEV high-voltage battery recall (overheating) on 2020 cars
Infotainment and parking sensor faults
Water ingress into the cabin or boot, typically leaking through roof rails, tailgate hinges, or rear light clusters.
Typically appear later than this year's average mileage · worth budgeting for rather than inspecting.
DPF blocking on short-journey 2.0 TDCi cars
Coolant intrusion on 1.5 EcoBoost petrol
Juddering, delayed engagement, or harsh shifting on Powershift (MPS6) automatic gearboxes.
Knocking noises from the rear over bumps and uneven tyre wear due to failing rear trailing arm bushes.
Rhythmic rattling from the cambelt area due to water pump or timing belt tensioner failure on 2.0 TDCi models.
Turn this car's known weak points into a step-by-step viewing plan · what to inspect, what a bad result means and what to ask the seller.
Build my inspection planYes once the battery recall is confirmed complete. Check the VIN before you take it into stock.
Service history plus a motorway run. A DPF light after a warm run means it is a trade car, not a retail one.
The 2.0 diesel with a full history in the mid-mileage band still retails well in the UK.
The intelligent AWD system relies on a pump that requires regular fluid and filter changes, which are often neglected by previous owners. Check the service history for rear differential maintenance. On a test drive, perform a tight figure-of-eight manoeuvre at low speed; listen for binding, groaning, or skipping from the rear axle.
Early Mk3 hybrids have a known software glitch in the telematics module that prevents the vehicle from fully going to sleep, draining the standard 12V battery within days. Ensure the car has received the latest Ford software updates. Keep forecourt stock on a trickle charger if sitting for extended periods.
The 1.5 TDCi avoids the heavy dual-mass flywheel and Powershift gearbox complications often found on the 2.0-litre variants, making it a lower-risk option for dealers. However, it is underpowered for the Kuga's weight. Always check the service history for timely timing belt replacements, which are critical on the 1.5 unit.
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