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2016–2020 Ford Ka · common fault repair costs

What the known faults on this Ford Ka typically cost to put right at a UK independent garage · use the figures to price risk before you bid, and to justify a reduction when something shows up on inspection.

Cost at a glance

Most expensive fault
£250–£1,800
Top three risks, from
£1,070
Worst case, everything
£8,550

The single priciest documented job on the 2016–2020 Ford Ka is body & corrosion repair at £250–£1,800. Few cars need every repair listed here · treat £2,090–£8,550 as the full exposure if one arrived with all of them.

Cost per fault

BodyMedium

Rear arch and tailgate corrosion

Body & corrosion repair£250–£1,800

Inspect · Inspect arches, tailgate seam and door bottoms

TransmissionHigh

Clutch wear on ex-learner and city cars

Clutch & dual-mass flywheel£700–£1,600

Inspect · Test the bite point on an incline

ElectricalLow

SYNC infotainment system freezing, dropping Bluetooth connections, or displaying a blank screen.

Infotainment repair or software fix£120–£1,200

Inspect · Turn on the audio unit, attempt to navigate the menus, and test the radio presets. A sluggish response, frozen display, or failure to search for a Bluetooth device indicates a software crash or failing module.

SuspensionMedium

Front strut and top mount knocks on poor roads

Suspension refresh (per axle)£250–£1,100

Inspect · Turn lock to lock and listen for clonks

Cooling SystemMedium

Coolant leaks from the plastic thermostat housing degrading over time.

EGR valve / cooler replacement£300–£900

Inspect · Open the bonnet and shine a torch down the right-hand side of the cylinder head above the gearbox. Look for pink, crusty coolant residue or wet pooling on the gearbox casing.

BrakesMedium

Handbrake cable stretching and rear drum shoe self-adjuster seizure.

Brakes (discs, pads, caliper)£200–£800

Inspect · Apply the handbrake firmly. If it pulls up more than 5 or 6 clicks, feels excessively spongy, or fails to hold the car on a slight forecourt incline, the rear drums require stripping and adjustment.

EngineMedium

1.2 Ti-VCT oil consumption and rough running

Oil leak trace & seal / gasket£180–£700

Inspect · Check oil level and listen for misfire at idle

Interior/HVACLow

Heater blower motor resistor failure causing the fan to only operate on the highest setting.

Interior trim repair£90–£450

Inspect · Turn the ignition on and cycle the heater fan dial through speeds 1 to 4. If settings 1, 2, and 3 are dead but 4 blows at full speed, the resistor pack has failed.

Ranges are indicative parts-and-labour costs at a UK independent garage, inclusive of VAT. Franchised dealers typically sit 40–80% higher, and prestige or electrified variants sit at the top of each band. Always get a written quote before committing.

Inspecting a Ford Ka this week?

Build a tickable checklist for the exact car in front of you, record faults with photos, and hand the buyer a report.