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2010–2019 Ford Grand C-Max · common fault repair costs

What the known faults on this Ford Grand C-Max typically cost to put right at a UK independent garage · use the figures to price risk before you bid, and to justify a reduction when something shows up on inspection.

Cost at a glance

Most expensive fault
£900–£3,200
Top three risks, from
£2,050
Worst case, everything
£13,700

The single priciest documented job on the 2010–2019 Ford Grand C-Max is dct clutch pack / mechatronic work at £900–£3,200. Few cars need every repair listed here · treat £3,470–£13,700 as the full exposure if one arrived with all of them.

Cost per fault

TransmissionHigh

Juddering, hesitation, or harsh shifting from the Powershift automatic gearbox, often caused by missed fluid changes or TCM failure.

DCT clutch pack / mechatronic work£900–£3,200

Inspect · Select drive and reverse multiple times while stationary to feel for harsh clunks, then perform a low-speed pull-away to check for clutch judder.

EngineHigh

1.0 EcoBoost coolant and wet-belt issues on neglected cars

Head gasket / cooling system repair£900–£2,600

Inspect · Check coolant level, look for overheating history and confirm belt work

BodyworkHigh

Sliding door mechanisms and runners sticking or failing

Body & corrosion repair£250–£1,800

Inspect · Open and close both sliding doors repeatedly

EngineHigh

1.6 and 2.0 TDCi DPF blockage on short-run cars

DPF forced regen or replacement£250–£1,600

Inspect · Check for regeneration warnings and smoke under load

EngineMedium

Exhaust fumes in the cabin and a rhythmic chuffing noise due to failed copper injector seals on 1.6 TDCi models.

Injector set replacement & coding£500–£1,600

Inspect · Remove the plastic acoustic engine cover while the engine is idling. Listen for chuffing and look for black, tar-like carbon build-up around the injector bases.

SuspensionMedium

Rear bushes and springs worn on loaded family cars

Suspension refresh (per axle)£250–£1,100

Inspect · Listen for clonks and check rear ride height

ElectricalMedium

Dashboard and door module faults, central locking failures

Electrical diagnosis & module repair£120–£900

Inspect · Lock and unlock and test all door switches

InteriorMedium

Standing water in the boot floor or spare wheel well caused by degraded tailgate seals or cracked roof ditch seam sealant.

EGR valve / cooler replacement£300–£900

Inspect · Lift the boot carpet and inspect the spare wheel well for rust, dampness, or a musty smell. Check the roof seams near the tailgate hinges for hairline cracks.

Ranges are indicative parts-and-labour costs at a UK independent garage, inclusive of VAT. Franchised dealers typically sit 40–80% higher, and prestige or electrified variants sit at the top of each band. Always get a written quote before committing.

Inspecting a Ford Grand C-Max this week?

Build a tickable checklist for the exact car in front of you, record faults with photos, and hand the buyer a report.