ChassisMedium
Premature surface corrosion on the ladder chassis due to the factory wax-based rustproofing peeling or washing away.
Body & corrosion repair£250–£1,800
Inspect · Kneel by the rear wheel arch and inspect the visible chassis rails. Scrape a fingernail along the black coating; if it flakes off in chunks revealing rust underneath, the wax has failed.
ElectricalMedium
Intermittent loss of power steering, flickering dash lights, and 'Service StabiliTrak' warnings caused by poor G218 earth connections.
Steering rack / column repair£400–£1,500
Inspect · Turn the steering wheel lock-to-lock whilst idling. Watch for dimming headlights, flickering instrument clusters, or warning chimes, which indicate high resistance in the primary earth circuits.
BodyLow
Water ingress causing damp carpets, a musty smell, and water stains on the rear headlining due to a degraded high-level brake light seal.
EGR valve / cooler replacement£300–£900
Inspect · Open the rear doors and press your hand firmly into the rear corners of the headlining and the carpet beneath the rear bench to check for dampness.
BrakesHigh
Hard brake pedal at low speeds and increased stopping distance due to engine-driven vacuum pump failure.
Brakes (discs, pads, caliper)£200–£800
Inspect · Start the engine, pump the brake pedal rapidly at idle. Check if the pedal goes rock hard or if the vacuum pump emits a loud ticking noise from the nearside front of the engine bay.
EngineHigh
5.3L AFM lifter failure and related oil consumption.
Oil leak trace & seal / gasket£180–£700
Inspect · Listen for a tick or misfire; check oil level and history for lifter work.
TransmissionMedium
Torque-converter shudder.
Routine repair£180–£700
Inspect · Test-drive at light throttle and feel for shudder.
HVACMedium
AC condenser failures.
Routine repair£180–£700
Inspect · Confirm cold AC and ask about condenser replacement.
InteriorLow
Cracking dashboard (widely reported, subject to complaints).
Interior trim repair£90–£450
Inspect · Inspect the dash top for cracks around the airbag and vents.
Ranges are indicative parts-and-labour costs at a UK independent garage, inclusive of VAT. Franchised dealers typically sit 40–80% higher, and prestige or electrified variants sit at the top of each band. Always get a written quote before committing.